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Send InquiryCnc Gear Shaper
Price 1111 INR/ Unit
MOQ : 1 Unit
Cnc Gear Shaper Specification
- Product Type
- CNC Gear Shaper
- General Use
- Precision gear manufacturing, automotive and engineering applications
- Material
- High-grade steel, precision ground components
- Type
- Automatic Gear Shaper
- Capacity
- Module 1 to 8; Max workpiece diameter 350 mm
- Weight (kg)
- 3500 kg
- Computerized
- Yes, CNC controlled
- Automatic
- Yes
- PLC Control
- Yes, integrated PLC control
- Bar Feeder
- Optional automatic bar feeder available
- Power Source
- Electric
- Power Consumption
- 5-10 kW (Depends on Model)
- Rigidity
- High rigidity cast iron construction
- Voltage
- 380V / 415V AC, 50/60Hz
- Motor
- Main spindle servo motor
- Table Size
- 350 mm diameter
- Spindle Speed
- Variable, up to 1200 rpm
- Axial Choice
- Multiple-axis control (X, Y, Z, and C axes)
- Dimension (L*W*H)
- Approx. 2500 mm x 1800 mm x 2200 mm
- Feature
- High precision, automatic operation, user-friendly interface
- Color
- Industrial grey with blue accents
- Hydraulic System
- Integrated for work holding and axis movement
- Operator Interface
- Touch screen display
- Safety Features
- Enclosed guards, E-stop, interlock switches
- Shaping Cutter Diameter
- 6-150 mm
- Lubrication
- Automatic centralized lubrication
- Accuracy
- Conforms to DIN 7 gear accuracy standard
- Max Gear Shaping Height
- 120 mm
- Noise Level
- <75 dB
- Worktable Diameter
- 350 mm
- Max Cutting Stroke
- 160 mm
- Control System
- Siemens or Fanuc CNC
- Coolant System
- Yes, built-in
- Max Shaping Diameter Internal
- 250 mm
- Fixture Options
- Custom fixtures available
- Programming
- Conversational and G-Code support
Cnc Gear Shaper Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 2 Units Per Week
- Delivery Time
- 3-5 Days
- Main Domestic Market
- All India
About Cnc Gear Shaper
Our organization has gained recognition as the affluent firm of a qualitative assortment of CNC Gear Shaper. It is suitable for climb hobbing in automotive and aerospace industry. The machine has stress-relieved steel weldment base with intelligently applied polymer concrete for rigidity and vibration dampening. Offered machine is CNC-controlled with servo-motion control for easily achieving high tolerances. Cnc Gear Shaper is designed to cut both internal and external spur and helical gear. We offer this machine at market leading prices to clients.
Features:
- Infinitely variable spindle speeds
- Full machine enclosure
- Standard hydrostatic spur guide
Superior Precision and Rigidity
With its high rigidity cast iron construction and advanced CNC control systems, this CNC Gear Shaper delivers consistent accuracy, meeting the DIN 7 gear standard. The precision-ground components enable flawless operation even under demanding workloads, making it suitable for manufacturing gears of various sizes and module ranges. Its robust design ensures long-term durability and stable performance.
Versatile and User-Friendly Operation
The gear shaper features a touch screen display with both conversational and G-Code programming support, ensuring easy setup and operation for operators of any skill level. The integrated PLC, automatic centralized lubrication, and an enclosed coolant system reduce maintenance requirements while optimizing production workflow.
Safety and Efficiency Focused
Equipped with enclosed safety guards, E-stop, and interlock switches, the CNC Gear Shaper prioritizes operator safety. Integrated hydraulic systems facilitate secure work holding and smooth axis movement, while the noise level below 75 dB ensures a comfortable workplace. Various fixture options and a modular design accommodate diverse manufacturing needs with efficiency.
FAQs of Cnc Gear Shaper:
Q: How does the CNC Gear Shaper ensure precision and gear accuracy?
A: The machine maintains high precision thanks to its robust cast iron construction, high-grade steel components, and precise axis movement through Siemens or Fanuc CNC systems. It conforms to DIN 7 gear accuracy standard, ensuring each gear produced meets stringent industry requirements.Q: What types of programming does the gear shaper support?
A: This gear shaper is equipped to handle both conversational programming and traditional G-Code, allowing operators to quickly set up jobs or implement custom processes according to specific manufacturing needs.Q: When should the coolant and lubrication systems be checked or maintained?
A: Both the coolant system and the automatic centralized lubrication are built in for continuous operation. Routine checks can be incorporated into scheduled preventive maintenance every few weeks, keeping the systems functioning optimally for long-term performance.Q: Where can this gear shaper be installed and used?
A: Designed for industrial environments, the CNC Gear Shaper can be set up in manufacturing plants, workshops, or gear production facilities, particularly within the automotive, engineering, and precision gear sectors in India and globally.Q: What is the process for setting up custom fixtures on this machine?
A: Custom fixtures can be installed on the 350 mm diameter worktable to accommodate different workpiece geometries. The setup process involves selecting appropriate fixture modules and securing them per the workpiece requirements to ensure accurate and stable machining.Q: What are the main benefits of using this CNC Gear Shaper?
A: Key benefits include high-precision gear production, user-friendly operation, enhanced safety features, reduced maintenance due to automatic lubrication, and versatility provided by customizable fixtures and programming options. It also allows for energy-efficient production with a power consumption of 5-10 kW.
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Contact Details
Ghaziabad, Uttar Pradesh, India
D-5, B.S. Road Industrial Area,Ghaziabad - 201009, Uttar Pradesh, India
Phone :08045477779
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